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5 Key Die-Casting Indicators Directly Affected by Cooling Tower Quality

Category: Industry News Published:2026-09-17

1. 铸件质量

  • 模温不稳定 → 铸件产生‌冷隔、气孔、缩松、粘模‌等缺陷
  • 冷却水Temperature波动大 → 模具热疲劳加剧,寿命缩短

2. 生产效率

  • 冷却水Temperature高 → 模具冷却慢 → ‌压射周期变长‌,产能下降
  • 夏天高温时冷却塔能力不足,很多压铸厂被迫降速生产

3. 设备寿命

  • 液压油温过高(超过55℃)→ 液压泵、阀、密封件加速老化
  • 模具激冷激热不均 → ‌热疲劳裂纹‌提前出现,模具报废加快

4. 能耗成本

  • 冷却塔能力不足 → 油温高 → 液压系统效率下降,电耗上升
  • 冷却塔选型过大 → 初期投资和运行电费双浪费

5. 生产连续性

  • 冷却塔故障 → 整线停机,压铸机无法单独运行
  • 压铸行业冷却塔几乎是‌24小时连续运转‌,可靠性要求极高
FAQ
How to choose between a closed-circuit and an open cooling tower?
For working conditions that demand clean water (such as vacuum furnaces, high-frequency furnaces, and injection machine hydraulic oil cooling), a closed-circuit tower is preferred: the cooled medium circulates inside the coil without direct contact with air, so it resists scaling, algae and particle contamination, with stable heat transfer and low maintenance. For ordinary recirculating water scenarios with tight water budgets or cost sensitivity, an open tower costs less upfront but requires supporting water treatment.
What are the footprint and connections of a 100 t closed-circuit cooling tower?
Taking a standard 100 m3/h closed-circuit tower as an example: overall dimensions are approximately 3500 x 1500 x 2800 mm with a footprint of about 5.25 m2; inlet and outlet piping is typically DN100, with a 5-10 C temperature drop under standard conditions. Refer to the product specification table for details; non-standard dimensions can be customised on site.
How do I size the pump and head for a cooling tower?
Pump flow is selected according to the rated circulating water volume of the cooling tower; head must account for pipeline friction losses, local resistance, equipment elevation difference and the necessary margin. Pressure-bearing equipment such as injection machines also requires reserve for the working pressure. It is recommended to hand the operating data (flow, temperature difference, installation height, pipe diameter and length) to technical staff for calculation, to avoid an undersized pump or excessive head that wastes energy.
What water treatment does a closed-circuit cooling tower need?
The outer circulating water of a closed-circuit tower still contacts air, so softened make-up water, periodic corrosion and scale inhibitor dosing, and control of the concentration ratio are recommended. The inner circulating medium should be softened water, antifreeze or pure water according to process requirements; outdoor installation in winter requires freeze protection (electric tracing or draining).

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